Spark Plug Broken After Valves Checked

Forum rules
Please can you post items for sale or wanted in the correct For Sale section. Items / bikes for sale here will be removed without warning. Reasons for this are in the FAQ. Thanks
Post Reply
Jamie Crooks
Settled in member
Posts: 27
Joined: Sat Nov 08, 2008 4:38 pm
Location: Falkirk, Scotland

Spark Plug Broken After Valves Checked

Post by Jamie Crooks » Tue Apr 21, 2009 10:01 pm

Just had the valve clearances checked and thought all was well. Went for a ride and and it started running rough and making a much louder noise.

Dreading anything having gone wrong with the valves, I pulled over and checked all the obvious things and noticed one of the front suppressor caps was loose, pulled it out and most of the plug came with it.

The threaded part is still in the cylinder, ive not had a look at it yet, but guess its going to be a mare to get it out........Any tips? im thinking stud extractor?

Im not taking it back to the same bike shop for obvious reasons, Ill have a crack myself.

Thanks

User avatar
brooky
Site Supporter
Site Supporter
Posts: 214
Joined: Tue May 20, 2008 11:29 pm
Bike owned: cbr400,vfr400,crf250,ktm200exc
Location: Heysham
Contact:

Re: Spark Plug Broken After Valves Checked

Post by brooky » Tue Apr 21, 2009 11:19 pm

had this problem on my 23 a few years ago, welded a stud extractor to a socket and came out straight away.
Vinylmark signs - for all your bike, car, van, vinyl needs, one off tshirts also printed.
http://www.vinylmarksigns.co.uk" onclick="window.open(this.href);return false; email sales@vinylmarksigns.co.uk

shokrabi
Settled in member
Posts: 67
Joined: Tue Apr 29, 2008 9:49 pm

Re: Spark Plug Broken After Valves Checked

Post by shokrabi » Wed Apr 22, 2009 12:28 am

chemical metal the broken part back on and get the 13mm deep socket on it. And go back to that shop and call them cunts

piston
Settled in member
Posts: 41
Joined: Mon Jun 23, 2008 3:13 pm
Bike owned: RG500,NC29,NC23,NC30,GK76A,
Location: Hampshire

Re: Spark Plug Broken After Valves Checked

Post by piston » Wed Apr 22, 2009 12:03 pm

Honda did a special tool forthat very problem so most GOOD Honda dealers should still have it and know how to use it.

User avatar
CRM
Admin NWAA
Admin NWAA
Posts: 2972
Joined: Sat Apr 05, 2008 2:06 pm
Location: NorthWest
Contact:

Re: Spark Plug Broken After Valves Checked

Post by CRM » Wed Apr 22, 2009 12:58 pm

been here a couple of times myself.
first thing first, make loads of space so you can see inside, if its the rear then its a doddle, if the front then remove the rads and ensure you can see inside.
i bet its left the prong bit behind with the thread, so the plug snapped at the top of the thread so the plug and insulator came out in one.
if so, then imagine you had a tyre valve extractor and you could put in it and unwind it.
well you can do the same with a flat head screwdriver, as there is no pressure on the threads it should unwind easily and a pair of long nose pliers to extract it once unwound.
i hope that makes sense its actually quite easy once you can see and access it
take your time and relax
Insert Signature Here

Jamie Crooks
Settled in member
Posts: 27
Joined: Sat Nov 08, 2008 4:38 pm
Location: Falkirk, Scotland

Re: Spark Plug Broken After Valves Checked - Update

Post by Jamie Crooks » Wed Apr 22, 2009 5:30 pm

Phew - Easier than I thought.

Screw extractor set for less than £3 from screwfix and the remains came out no problem. :grin:

Local Honda dealer has no plugs, can you believe that. :roll:

Thanks for the input folks.

Damz
Settled in member
Posts: 32
Joined: Wed Apr 30, 2008 3:54 pm
Location: Glasgow

Re: Spark Plug Broken After Valves Checked

Post by Damz » Fri Apr 24, 2009 3:26 am

had the same problem on my fzr250, spark plug wouldnt budge then it budged a wee bit then snapped. got a flat headed screwdriver and pressed it against the bit stuck in the cylinder head and managed to unscrew it.

Post Reply