Engine Removal Problem!

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chrishs
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Engine Removal Problem!

Post by chrishs »

Currently removing my engine, but when taking the lower right mounting bolt out, the 2 raised lips on the adjuster bolt that the mounting bolt latches on to have snapped, with the adjuster bolt still in place.

How can I get this out and proceed? All help appreciated!

Image
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Drunkn Munky
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Re: Engine Removal Problem!

Post by Drunkn Munky »

Remove the bolt and hammer a socket on to the adjuster bolt, ive had to do this recently
chrishs
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Re: Engine Removal Problem!

Post by chrishs »

Do you know what size it was? I hammered on a 20mm socket, but it just span.
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Drunkn Munky
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Re: Engine Removal Problem!

Post by Drunkn Munky »

Try a smaller one ;) I think it was an imperial size, i'll check tomorrow as the adjuster is still stuck in the socket
chrishs
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Re: Engine Removal Problem!

Post by chrishs »

I did think that was a silly question.. oops!

Great, thanks.
chrishs
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Re: Engine Removal Problem!

Post by chrishs »

Tried 13/16's spark plug socket earlier, tighter than the 20mm, but it still span on the adjuster! Would it be worth trying to weld something onto it?
RVF400RR
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Re: Engine Removal Problem!

Post by RVF400RR »

chrishs wrote:Currently removing my engine, but when taking the lower right mounting bolt out, the 2 raised lips on the adjuster bolt that the mounting bolt latches on to have snapped, with the adjuster bolt still in place.

How can I get this out and proceed? All help appreciated!

Image
I can't get the bolt shown in this picture out :( .

The castle nut is off.

The 6mm hex hole has been destroyed using an impact gun in an attempt to remove the bolt with the adjusting bolt :(

I have tried hammering the bolt from the left hand side, but it will not budge?

Any suggestions greatly appreciated.
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iDemonix
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Re: Engine Removal Problem!

Post by iDemonix »

Just to check, have you tried jacking the engine up a tiny bit to relieve some stress on the bolt?
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RVF400RR
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Re: Engine Removal Problem!

Post by RVF400RR »

iDemonix wrote:Just to check, have you tried jacking the engine up a tiny bit to relieve some stress on the bolt?
Yes, I've had a jack under the engine.

I've tried knocking the bolt out with the jack / engine raised and lowered but it will not move :( .

The bike is now on its side .....
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Drunkn Munky
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Re: Engine Removal Problem!

Post by Drunkn Munky »

RVF400RR wrote:
chrishs wrote:Currently removing my engine, but when taking the lower right mounting bolt out, the 2 raised lips on the adjuster bolt that the mounting bolt latches on to have snapped, with the adjuster bolt still in place.

How can I get this out and proceed? All help appreciated!

Image
I can't get the bolt shown in this picture out :( .

The castle nut is off.

The 6mm hex hole has been destroyed using an impact gun in an attempt to remove the bolt with the adjusting bolt :(

I have tried hammering the bolt from the left hand side, but it will not budge?

Any suggestions greatly appreciated.
I had one like this, nothing shifted it and ended up cutting the bolt to remove the engine. You then have to remove the remainder of the bolt from the engine.

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