Gearing for an FZR 400/600 conversion
Forum rules
Please can you post items for sale or wanted in the correct For Sale section. Items / bikes for sale here will be removed without warning. Reasons for this are in the FAQ. Thanks
Please can you post items for sale or wanted in the correct For Sale section. Items / bikes for sale here will be removed without warning. Reasons for this are in the FAQ. Thanks
-
- Settled in member
- Posts: 34
- Joined: Sun Jun 15, 2008 8:03 pm
Gearing for an FZR 400/600 conversion
Hi all
I have a 3EN2 with an 600 HE engine.
I notice its still running the 846 chain 43 Tooth rear sprocket and I want to change the whole thing to 520, plus gear it to the 600 engine
Does anyone know what front and rear tooth count should be good for a 600 engine in 520 pitch with 18" wheel but not overgeared?
Cheers
HHH
I have a 3EN2 with an 600 HE engine.
I notice its still running the 846 chain 43 Tooth rear sprocket and I want to change the whole thing to 520, plus gear it to the 600 engine
Does anyone know what front and rear tooth count should be good for a 600 engine in 520 pitch with 18" wheel but not overgeared?
Cheers
HHH
-
- Site Supporter
- Posts: 5374
- Joined: Tue Apr 29, 2008 8:59 pm
- Bike owned: Bimota SB6 Yamaha FZR 3TJ x2
- Location: Lundin Taan
Re: Gearing for an FZR 400/600 conversion
Kayla from Projection Components should be able to help you but failing that try B+C Express
-
- Site Supporter
- Posts: 983
- Joined: Sun Aug 14, 2011 8:33 am
- Bike owned: Far, far too many now
- Location: North Tyneside Tyne and Wear
Re: Gearing for an FZR 400/600 conversion
The 3HE and 3EN2 wheels are virtually identical.
The std 600 sprocket is 15 tooth, rear 46.= 3.07:1
std 3EN2 is front 19. rear 55= 2.89:1
Front Rear Ratio Torque Speed
15T 44T 2.93 -4.5% +4.5%
15T 45T 3.00 -2.2% +2.2%
15T 46T 3.07 ------------------
15T 47T 3.13 +2.1% -2.1%
15T 48T 3.20 +4.2% -4.2%
15T 49T 3.27 +6.1% -6.1%
15T 50T 3.33 +8.0% -8.0%
Track use....I would go 15/48 in 520 chain
Road use........15/47 in 530 chain.....brisker acc slightly and longer lasting chain.
I hope no-one used it on the 428 ?(from your post) sprockets......90+ horsepower through that chain is v.risky to put it mildly.
ADDITION; if you get a renthal front sprocket you would be advised to get a spare lockwasher.
Sometimes Renthal use a sprocket that fits both Kawasaki and Yamaha output shafts...the Kwak spec is fractionally thinner and is a tad loose on the shaft when nut is tensioned.
Use the spare washer behind the sprocket.
Also; 600 fzrs are noted for the retaining nut coming losse a buggering the shaft threads.
Upgrade to an r6 nut...it has marginally more threads.

http://www.projection-components.co.uk/ ... ts-1-c.asp
The std 600 sprocket is 15 tooth, rear 46.= 3.07:1
std 3EN2 is front 19. rear 55= 2.89:1
Front Rear Ratio Torque Speed
15T 44T 2.93 -4.5% +4.5%
15T 45T 3.00 -2.2% +2.2%
15T 46T 3.07 ------------------
15T 47T 3.13 +2.1% -2.1%
15T 48T 3.20 +4.2% -4.2%
15T 49T 3.27 +6.1% -6.1%
15T 50T 3.33 +8.0% -8.0%
Track use....I would go 15/48 in 520 chain
Road use........15/47 in 530 chain.....brisker acc slightly and longer lasting chain.
I hope no-one used it on the 428 ?(from your post) sprockets......90+ horsepower through that chain is v.risky to put it mildly.
ADDITION; if you get a renthal front sprocket you would be advised to get a spare lockwasher.
Sometimes Renthal use a sprocket that fits both Kawasaki and Yamaha output shafts...the Kwak spec is fractionally thinner and is a tad loose on the shaft when nut is tensioned.
Use the spare washer behind the sprocket.
Also; 600 fzrs are noted for the retaining nut coming losse a buggering the shaft threads.
Upgrade to an r6 nut...it has marginally more threads.

http://www.projection-components.co.uk/ ... ts-1-c.asp
A red box doth not a Snap On make.
-
- Settled in member
- Posts: 34
- Joined: Sun Jun 15, 2008 8:03 pm
Re: Gearing for an FZR 400/600 conversion
Cheers Will
Would 14/46 in 520 be a better option than 15/48?
Would 14/46 in 520 be a better option than 15/48?
-
- Site Supporter
- Posts: 983
- Joined: Sun Aug 14, 2011 8:33 am
- Bike owned: Far, far too many now
- Location: North Tyneside Tyne and Wear
Re: Gearing for an FZR 400/600 conversion
You want "Gear commander"
http://www.sprocketcalculator.com/
14/46 is;
Front Rear Ratio Torque Speed
14T 44T 3.14 -1.8% +1.8%
14T 45T 3.21 +0.4% -0.4%
14T 46T 3.29 +2.6% -2.6% ....................................................
14T 47T 3.36 +4.7% -4.7%
14T 48T 3.43 +6.7% -6.7%
14T 49T 3.50 +8.6% -8.6%
14T 50T 3.57 +10.4% -10.4%
15T 44T 2.93 -9.1% +9.1%
15T 45T 3.00 -6.7% +6.7%
15T 46T 3.07 -4.3% +4.3%
15T 47T 3.13 -2.1% +2.1%
15T 48T 3.20
15T 49T 3.27 +2.0% -2.0%
15T 50T 3.33 +4.0% -4.0%
Once you start going smaller than 15 on the front you are torturing the chain by spinning it over a smaller radius.
Bigger on the rear would be the way forward with 90 horse input.

http://www.sprocketcalculator.com/
14/46 is;
Front Rear Ratio Torque Speed
14T 44T 3.14 -1.8% +1.8%
14T 45T 3.21 +0.4% -0.4%
14T 46T 3.29 +2.6% -2.6% ....................................................
14T 47T 3.36 +4.7% -4.7%
14T 48T 3.43 +6.7% -6.7%
14T 49T 3.50 +8.6% -8.6%
14T 50T 3.57 +10.4% -10.4%
15T 44T 2.93 -9.1% +9.1%
15T 45T 3.00 -6.7% +6.7%
15T 46T 3.07 -4.3% +4.3%
15T 47T 3.13 -2.1% +2.1%
15T 48T 3.20
15T 49T 3.27 +2.0% -2.0%
15T 50T 3.33 +4.0% -4.0%
Once you start going smaller than 15 on the front you are torturing the chain by spinning it over a smaller radius.
Bigger on the rear would be the way forward with 90 horse input.
A red box doth not a Snap On make.
- Kayla850
- NWAA Supporter
- Posts: 717
- Joined: Sun Apr 18, 2010 6:30 pm
- Bike owned: Sunn Tzar S2
- Location: County Durham
Re: Gearing for an FZR 400/600 conversion
I used 15/47 on my hybrid at Cadwell, which is good for around 150mph with loads of shove 

Useful project bike parts and stuff and things-
www.projection-racing.com
Titanium and Aluminium nuts & bolts-
www.pjcfasteners.com
www.projection-racing.com
Titanium and Aluminium nuts & bolts-
www.pjcfasteners.com
-
- Settled in member
- Posts: 34
- Joined: Sun Jun 15, 2008 8:03 pm
Re: Gearing for an FZR 400/600 conversion
150mph at Cadwell, scary!!