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Engine Removal Problem!
Posted: Sun Sep 01, 2013 7:53 pm
by chrishs
Currently removing my engine, but when taking the lower right mounting bolt out, the 2 raised lips on the adjuster bolt that the mounting bolt latches on to have snapped, with the adjuster bolt still in place.
How can I get this out and proceed? All help appreciated!

Re: Engine Removal Problem!
Posted: Sun Sep 01, 2013 8:32 pm
by Drunkn Munky
Remove the bolt and hammer a socket on to the adjuster bolt, ive had to do this recently
Re: Engine Removal Problem!
Posted: Sun Sep 01, 2013 8:56 pm
by chrishs
Do you know what size it was? I hammered on a 20mm socket, but it just span.
Re: Engine Removal Problem!
Posted: Sun Sep 01, 2013 9:47 pm
by Drunkn Munky
Try a smaller one

I think it was an imperial size, i'll check tomorrow as the adjuster is still stuck in the socket
Re: Engine Removal Problem!
Posted: Sun Sep 01, 2013 10:29 pm
by chrishs
I did think that was a silly question.. oops!
Great, thanks.
Re: Engine Removal Problem!
Posted: Mon Sep 02, 2013 9:12 pm
by chrishs
Tried 13/16's spark plug socket earlier, tighter than the 20mm, but it still span on the adjuster! Would it be worth trying to weld something onto it?
Re: Engine Removal Problem!
Posted: Wed Jun 11, 2014 12:34 pm
by RVF400RR
chrishs wrote:Currently removing my engine, but when taking the lower right mounting bolt out, the 2 raised lips on the adjuster bolt that the mounting bolt latches on to have snapped, with the adjuster bolt still in place.
How can I get this out and proceed? All help appreciated!

I can't get the bolt shown in this picture out

.
The castle nut is off.
The 6mm hex hole has been destroyed using an impact gun in an attempt to remove the bolt with the adjusting bolt
I have tried hammering the bolt from the left hand side, but it will not budge?
Any suggestions greatly appreciated.
Re: Engine Removal Problem!
Posted: Wed Jun 11, 2014 5:22 pm
by iDemonix
Just to check, have you tried jacking the engine up a tiny bit to relieve some stress on the bolt?
Re: Engine Removal Problem!
Posted: Wed Jun 11, 2014 5:47 pm
by RVF400RR
iDemonix wrote:Just to check, have you tried jacking the engine up a tiny bit to relieve some stress on the bolt?
Yes, I've had a jack under the engine.
I've tried knocking the bolt out with the jack / engine raised and lowered but it will not move

.
The bike is now on its side .....
Re: Engine Removal Problem!
Posted: Wed Jun 11, 2014 9:53 pm
by Drunkn Munky
RVF400RR wrote:chrishs wrote:Currently removing my engine, but when taking the lower right mounting bolt out, the 2 raised lips on the adjuster bolt that the mounting bolt latches on to have snapped, with the adjuster bolt still in place.
How can I get this out and proceed? All help appreciated!

I can't get the bolt shown in this picture out

.
The castle nut is off.
The 6mm hex hole has been destroyed using an impact gun in an attempt to remove the bolt with the adjusting bolt
I have tried hammering the bolt from the left hand side, but it will not budge?
Any suggestions greatly appreciated.
I had one like this, nothing shifted it and ended up cutting the bolt to remove the engine. You then have to remove the remainder of the bolt from the engine.