Inlet manifold air leak xjr 400

Forum rules
Please can you post items for sale or wanted in the correct For Sale section. Items / bikes for sale here will be removed without warning. Reasons for this are in the FAQ. Thanks
Post Reply
CottonBudBear
Settled in member
Posts: 8
Joined: Sun Oct 19, 2014 1:08 am
Inlet manifold air leak xjr 400

Post by CottonBudBear »

Image

I have an air leak coming from the vacuum nipples on the inlet manifold, the brass nipple is very loose and air is getting in, anybody have a home remedy for this like using brass splicers or inserting a larger brass tube and capping it off..

Here's a pic of the motor

Image
dobbslc
NWAA Supporter
NWAA Supporter
Posts: 693
Joined: Fri May 02, 2008 8:06 pm
Bike owned: 3TJRRSP TRX850 XV750 cafe
Location: Hertfordshire
Re: Inlet manifold air leak xjr 400

Post by dobbslc »

If you still need it for a vacuum supply I would find a slightly larger diameter tube and push it in or insert a 5 or 6mm bolt.
Evilchicken0
Site Supporter
Site Supporter
Posts: 5374
Joined: Tue Apr 29, 2008 8:59 pm
Bike owned: Bimota SB6 Yamaha FZR 3TJ x2
Location: Lundin Taan
Re: Inlet manifold air leak xjr 400

Post by Evilchicken0 »

As a home remedy I'd use some silicon sealant, put it on the pipe part but not on the end so when you stick it in nothing goes inside.

As a long term solution I'd look for some inlet manifolds. I think the FZ600 used the carbs from the FZR400 because the frame was too narrow for bigger carbs. The FZ used the XJ600 engine and I think the XJR used the XJ engine .... hope you follow that :) You'll need to do some home work on that so measure the internal dia of the carbs (32mm ?) and try to match them up.
willandrip
Site Supporter
Site Supporter
Posts: 983
Joined: Sun Aug 14, 2011 8:33 am
Bike owned: Far, far too many now
Location: North Tyneside Tyne and Wear
Re: Inlet manifold air leak xjr 400

Post by willandrip »

^ Correct
A red box doth not a Snap On make.
CottonBudBear
Settled in member
Posts: 8
Joined: Sun Oct 19, 2014 1:08 am
Re: Inlet manifold air leak xjr 400

Post by CottonBudBear »

Ye I'm currently trying to source some 4mm brass pipe for the inlet rubbers. They aren't in bad condition, apart from the holes for the vacuum supplies and I dont mind a bit of DIY
Evilchicken0
Site Supporter
Site Supporter
Posts: 5374
Joined: Tue Apr 29, 2008 8:59 pm
Bike owned: Bimota SB6 Yamaha FZR 3TJ x2
Location: Lundin Taan
Re: Inlet manifold air leak xjr 400

Post by Evilchicken0 »

Is there a vacuum to the fuel tap then ?
CottonBudBear
Settled in member
Posts: 8
Joined: Sun Oct 19, 2014 1:08 am
Re: Inlet manifold air leak xjr 400

Post by CottonBudBear »

Ye no.1 goes to the back of the pet cock
Evilchicken0
Site Supporter
Site Supporter
Posts: 5374
Joined: Tue Apr 29, 2008 8:59 pm
Bike owned: Bimota SB6 Yamaha FZR 3TJ x2
Location: Lundin Taan
Re: Inlet manifold air leak xjr 400

Post by Evilchicken0 »

Is there another stub that has a take off point ? maybe you could use that and seal no1 permanently, you might need a new bit of vacuum pipe but it would be easier than finding new stubs
CottonBudBear
Settled in member
Posts: 8
Joined: Sun Oct 19, 2014 1:08 am
Re: Inlet manifold air leak xjr 400

Post by CottonBudBear »

Got everything sorted, il post a pic up when she's up and running.

Post Reply