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Crankcase splitting?

Posted: Sat Dec 17, 2011 8:12 pm
by scooble
does the gearbox need to be removed when splitting the crankcase?

Re: Crankcase splitting?

Posted: Sat Dec 17, 2011 9:26 pm
by lukemillar
Gearbox is inside the crankcases so you can't remove it without splitting them!

Actually, which bike is this?

Re: Crankcase splitting?

Posted: Sun Dec 18, 2011 8:25 am
by scooble
sorry, its an NC30. I know the gearbox is inside the crankcase, but I was wondering whether the input/output shafts were in different halves of the crankcase's

Re: Crankcase splitting?

Posted: Sun Dec 18, 2011 1:14 pm
by hunter
The gearbox stays in the bottom half,Lift the top off.

Re: Crankcase splitting?

Posted: Sun Jan 08, 2012 1:44 pm
by scooble
I have removed all of the bolts that hold the two halved together (external, and the internal ones inside the sump), including the water pump, oil pump and starter motor. I gently tapped the outer edges with a rubber mallet. A slight gap has appeared between the two halves but will not separate any further. The Haynes manual says that you should also remove the gearchange mechanism, ignition pickups, clutch and flywheel. I am not that familiar with this engine, but other (two stroke) engines I have split in the past didn't require the removal of the flywheel as it simply hangs off the end of the crank. For anyone who is split these engines, it it really necessary to remove the clutch, flywheel and pickups?

Re: Crankcase splitting?

Posted: Sun Jan 08, 2012 2:21 pm
by skinnydog0_0
Yer you have to get the flywheel off, as there are 2No bolts behind it holding the crankcase halves together.
You can (from memory keep the clutch on) but if you are going to teh extent of splitting the engine i would have it all apart and check everything better to do it now than when you have it all back together and realise you need to check something.

Re: Crankcase splitting?

Posted: Mon Jan 09, 2012 10:28 am
by Lane
A Haynes manual would help you no end in this situation.

Highly recommended.

Re: Crankcase splitting?

Posted: Tue Jan 10, 2012 4:42 am
by Jashdown
Clutch has to come off to get the oil pump chain off, and the input shaft bearing retainer. And yes the stator needs to come off, because it bolts to both halves of the case.

Re: Crankcase splitting?

Posted: Mon Jan 23, 2012 6:00 pm
by scooble
FYI - the crank, clutch and gearbox are in the top half