carbon fiber plus an old Suzuki or two.

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Variablevalves suck
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carbon fiber plus an old Suzuki or two.

Post by Variablevalves suck » Sun May 24, 2015 11:49 pm

Ive slowly been rebuilding a GSXR400 RKSP and thought it time I put a few pictures up for the grey fraternity to have a gander at.

When I get onto the mechanics I will post directly but as I'm at present working solely on the composites side of things iv linked you all to the easycomposites forum.
I'm pretty lucky in that I live a few miles down the road from their base in Stoke, where basically Paul and Matt have taken me into there workshop and offered insight, information, tips and tricks to allow me to rebuild the bike with carbon.

Im extremely lucky to have these guys so close that I can call up there with questions and have the guys at easyconposites give up their time answering them and showing me how to go about solving them.

You can follow the ups and downs of my work in the link below.

http://www.talkcomposites.com/16982/lea ... =1#bm17316

Chris.

In case anyone is interested in having a go here's a link to easycomps website.
http://www.easycomposites.co.uk/Default.aspx
Last edited by Variablevalves suck on Tue May 26, 2015 1:17 pm, edited 1 time in total.

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benny
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Re: carbon fiber plus an old Suzuki or two.

Post by benny » Mon May 25, 2015 9:12 pm

Just looking at your carbon blog now! Replied here to make it easier to find.
BRS Racing for up to date bike build and race results.
TT Zero for the electric Superbike build.
DM104 for the road race team.

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Variablevalves suck
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Re: carbon fiber plus an old Suzuki or two.

Post by Variablevalves suck » Mon Aug 17, 2015 10:00 pm

So in between making carbon parts for the bike ive managed to do a bit of fettling and gathered a few parts together.

1. Rebuilt the front forks
2. Rebuilt the front brakes including new lines and pads.
2. Fitted a 520 chain using dzr400 front sprocket machined to fit plus Talon sv650 rear.
4. Rebuilt rear brake including new line and wavy disc.
5. Fitted some SES ally bars
6. Powder coated the fairings brackets.
7. Cut and re welded a Beet bandit400 exhaust to fit, had to fit the bandit sump and oil pickup for this.

Plus ive a set of wheels ready for repainting when I've time and a gsxr1000 Genny to fit up.

I must have gone soft in the head because ive also bought a 1997 cbr600f, pick it up tomorrow. :o

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Zippy
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Re: carbon fiber plus an old Suzuki or two.

Post by Zippy » Mon Aug 17, 2015 10:56 pm

Nowt wrong with a CBR. Love my mint low mileage F-R.


Image

Having seen your carbon work I am most definety in awe and look forward to seeing it all finished at Cadwell next year :-)

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Re: carbon fiber plus an old Suzuki or two.

Post by Maelstrom » Tue Aug 18, 2015 6:01 am

Great work on the carbon. I have to go down the same path for my project, so you are an inspiration.
cheers
Blair
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Re: carbon fiber plus an old Suzuki or two.

Post by Yakama » Wed Aug 19, 2015 6:17 pm

Just read this through and your cf looks awesome mate! You will be inundated with requests now :pray: ;)

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Variablevalves suck
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Re: carbon fiber plus an old Suzuki or two.

Post by Variablevalves suck » Wed Aug 19, 2015 6:47 pm

@ zippy Always had a soft spot for the 600f so not got to be getting attached to the bike, its sort it out and sell it on.
Really need to get the gsxr done as its dragged on due to life etc will 100% have it done for next year.

@Blair If you have a go get on the talkcomposities forum, some top guys post who will help you alot, watch the easycomposities videos and don't cut corners, these guys know what they are doing and you quickly come unstuck if you don't follow the correct procedure.
Its not too difficult to do if you have basic mechanical skills but there is alot to take in and get right.
Give it a go, its kind of pass/fail you will either nail it or sink.
I spent a few months really suffering with it but ive now got a better feeling and things are turning out good.

@Yakama. How are you mate, want some trick parts for that 23?
Its getting there and should look pretty trick once finished.

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Re: carbon fiber plus an old Suzuki or two.

Post by Maelstrom » Fri Aug 21, 2015 3:43 am

Thanks for the tips VS. I figure if I can complete a good mould then that will be a major achievement. I have always hated composites in the past but epoxy should be a lot better than that horrible polyester resin. Are you going to make some to sell too?
Carb seal kits in viton & other parts
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Variablevalves suck
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Re: carbon fiber plus an old Suzuki or two.

Post by Variablevalves suck » Fri Aug 21, 2015 8:48 am

LiteTekBlair wrote: I have always hated composites in the past but epoxy should be a lot better than that horrible polyester resin.
Haha, i assure you that if you hate it you will still hate epoxy, its shitty stuff.
Only thing that helps is being VERY organised, something im not. :(

Not looking to sell stuff, i like making one off's.

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Re: carbon fiber plus an old Suzuki or two.

Post by micpec » Fri Aug 21, 2015 10:13 am

Looks awesome, VS! Nice write up of lessons learned by just doing it. Keep it coming.
"Action without Philosophy is a lethal weapon; Philosophy without action is worthless"

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