How do I seal my fuel tap / cutting out when warm nc21z

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Dpazza
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How do I seal my fuel tap / cutting out when warm nc21z

Post by Dpazza » Wed Sep 10, 2014 9:51 am

Thanks for the replies.

I did not say it is an NC21z.
To update I have changed the tank as the original tank did have too many small holes! The new tank has been properly welded and pressure tested. The problem is that the actual fittings on the base of the tank are different, the original tank had a raised lip which went inside the tap unit to seal, the new one has just a flat surface with space for an oring seal (so guessing this may be a later tank?)
I have managed to salvage an original seal from a bag of bits to fit the petrol tap unit (very thin right angled rubber o-ring) and put back together with some red hylomar and it seems to have sealed so far.

Longer term i would like to fit the o-ring seal, is this a standard part NC24/30? and who might stock it.

Thanks
Dave

Dpazza
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NC21Z Cutting out when hot

Post by Dpazza » Wed Sep 10, 2014 10:15 am

Apologies my second post in quick succession, I have changed the petrol tank and taken it out on it's first decent run today.

The problem is, when the bike gets warm (just under half on the temp gauge the bike cuts out and refuses to start again until after 10-20 mins it has cooled sufficiently?
Although the gauge reads just under half, the crankcase feels very hot, I have not been able to see if the cooling fan is cutting in.

Can anyone suggest some items to check? Is it a problem with the fuel supply? - the tank is half full and tried different settings (on/res)

Thanks

arsey30
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Re: NC21Z Cutting out when hot

Post by arsey30 » Wed Sep 10, 2014 10:40 am

Check tank breather hose for blockage [ squashed] and vacuum hose for leaks.

Neosophist
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Re: How to seal petrol tank and fuel tap!

Post by Neosophist » Wed Sep 10, 2014 11:15 am

Dpazza wrote:Thanks for the replies.

I did not say it is an NC21z.
To update I have changed the tank as the original tank did have too many small holes! The new tank has been properly welded and pressure tested. The problem is that the actual fittings on the base of the tank are different, the original tank had a raised lip which went inside the tap unit to seal, the new one has just a flat surface with space for an oring seal (so guessing this may be a later tank?)
I have managed to salvage an original seal from a bag of bits to fit the petrol tap unit (very thin right angled rubber o-ring) and put back together with some red hylomar and it seems to have sealed so far.

Longer term i would like to fit the o-ring seal, is this a standard part NC24/30? and who might stock it.

Thanks
Dave
Do not use gasket goo on a fuel tap, it will mask any bad fitting leaks and will fail at some point, leaving you with a fuel all over the place

It sounds like your previous tap was a bit of a bodge job?

All NC21/NC24 should use the same tap.

VFR400R / VFR400RG ( 1986年モデル 型式NC21 適合フレームナンバー NC21-1000011~1015756 )
VFR400R / VFR400RH ( 1987年モデル 型式NC24 適合フレームナンバー NC24-1000010~1017050 )
VFR400R / VFR400RJ ( 1988年モデル 型式NC24 適合フレームナンバー NC24-1020011~1032667 )
VFR400Z / VFR400ZG ( 1986年モデル 型式NC21 適合フレームナンバー NC21-1000077~1015556 )
VFR400Z / VFR400ZH ( 1987年モデル 型式NC21 適合フレームナンバー NC21-1020013~1021407 )

※※ 適合フューエルコックASSY品番 16950-ML0-004 / 16950-ML0-014 ※ 対応

As mentioned above.

Check your vaccum hose (if you havent replaced it put a new one on, it WILL fail at some point and leave you stranded) It runs from the outside of the left hand cylinder by the frame to the outermost spigot on the fuel tap.

Tank breather is also good call... if it cuts out immediatly open the tank and see if you can hear a whoosh of air, this will indicate the breather is blocked and you have vaccum in the tank.

Also you might have a bad tap, diaphram could be collapsing at higher temp and cutting off the fuel.

Start with the easy 2 suggested by arsey30.

Also the O-ring is available from any Honda dealer, part number 16958-mf2-880 local Honda dealer or Davild Silver Spares / Rick Oliver on this forum will be able to supply it.

There about 2.30 if I recall.
xivlia wrote:i dont go fast on this bike so really do not need a rear brake.. /
vic-vtrvfr wrote:Ask xivlia for help, he's tackled just about every problem u could think of...

Dpazza
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Re: How do I seal my fuel tap / cutting out when warm nc21z

Post by Dpazza » Wed Sep 10, 2014 1:30 pm

Brill, thanks for that I will check before heading home tonight, thanks

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Re: How do I seal my fuel tap / cutting out when warm nc21z

Post by Dpazza » Thu Sep 11, 2014 8:00 am

Quick update, seems to be a collapsing vaccum tube. So part on order along with the o-ring seal for the fuel tank. Thanks Chaps.

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Re: How do I seal my fuel tap / cutting out when warm nc21z

Post by Neosophist » Thu Sep 11, 2014 3:00 pm

Very common.

Change em every 6 - 8 years and you should never have a problem wtih them. I always stick a sticker on them with the date it was installed..
xivlia wrote:i dont go fast on this bike so really do not need a rear brake.. /
vic-vtrvfr wrote:Ask xivlia for help, he's tackled just about every problem u could think of...

Dpazza
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Re: cutting out when warm nc21z

Post by Dpazza » Wed Oct 08, 2014 10:20 am

Another update, thought I had solved the cutting out. I have changed the vacuum hose which had perished and assumed this was the problem. Have checked the breather hose and when it does cut out have opened the tank. Have not found pressure release whoosh which indicates blockage.

The problem seems to be when the bike gets warm and up to temperature, on a constant throttle or not stop start the power suddenly cuts (as if cut off switch is operated?) - have checked I have not caught etc. When you coast to a halt it will refuse to start - the starter operates but it appears that no fuel is getting through. When you leave it for 15-20 mins it will start again and then run for a variable length of time before re-occurring.

The diaphragm was mentioned, is this something which is available and I presume it is the part when you take the tap apart which is easily accessible? Is there anything else I am missing as it means I do not trust my bike on journeys.

Thanks
Dave

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Re: How do I seal my fuel tap / cutting out when warm nc21z

Post by Neosophist » Wed Oct 08, 2014 10:54 am

test the electriacl output first.

then investigate the diaphram.
xivlia wrote:i dont go fast on this bike so really do not need a rear brake.. /
vic-vtrvfr wrote:Ask xivlia for help, he's tackled just about every problem u could think of...

Dpazza
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Re: How do I seal my fuel tap / cutting out when warm nc21z

Post by Dpazza » Wed Oct 08, 2014 1:04 pm

Forgive me for asking obvious questions, but when you suggest electrical output I presume you mean spark? Is there a way to test this at the side of the road? Or might this indicate a coil problem? In which case can it be tested before the problem occurs or does it have to be when it is warm?
Thanks
Dave

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